Electricity utilities and maintenance costs are often important operating expenses for industrial high shed applications. LED high-bay lighting can greatly reduce these costs because of their higher efficiency, longer life and longer durability. In many cases, industrial facilities can quickly restore their LED retrofit costs. The longevity and durability of LED lighting has improved not only reduced overall maintenance costs, but also reduced the time it takes to shut down production due to lamp replacement and ballast replacement.
1.Energy saving
Energy efficiency is the main reason why you should evaluate LED lighting for your building or facility. LED high-bay luminaires typically range from 95 watts to 495 watts. If we compare this power to a typical HID overhead luminaire, the same power range is 175 watts to 1000 watts.
By switching to LED high bay lighting, you can immediately reduce energy consumption by 40%-60%. If you do this conversion, you can save $300 a year in electricity bills. Depending on the size of your facility, this can have a huge impact on your operating balance sheet.
2. Maintenance cost and time reduction
Many facility managers wait for a small number of high-bay lights to go out to save on maintenance costs, but at the same time, your production floor may be dimmed. Rather than risking the safety and effectiveness of your employees to save on maintenance costs, switching to LED high-bay lighting will greatly reduce the frequency with which your lighting needs to change. For example, by converting traditional 400w HID high-bay lighting to LEDs, a typical building with industrial lighting can save up to $5,341 in three years of maintenance costs.
3. Improve productivity
Improving workplace lighting can improve assembly accuracy and potentially speed up assembly operations. LED lighting has a very complex lens system that effectively guides the light requirements in the work environment. Upgrading to LED lighting improves overall visibility, improves alertness, reduces shadows and improves color recognition during assembly, increasing efficiency and increasing manufacturing productivity.
4. Safety first!
Safety is an important consideration and can be improved by upgrading the lighting. If an employee cannot clearly see the danger, an accident will occur. Workplace collisions can be prevented if there is proper factory lighting to illuminate oncoming pedestrians or material handling equipment. In addition to general facility lighting, it is worth considering upgrading to a specific workstation lighting for safety and productivity reasons. Workstation lighting can reduce machine/employee related incidents by making the hazard more visible.
LED lighting produces very little shadow and its brightness is much longer than typical HID illumination. Thus, even though older lighting may still be working, it may operate far below the initial light output and may result in increased workplace accidents and safety complications.
linsheng Conclusion: It turns out that industrial LED lighting is more energy efficient and has a longer service life than traditional fluorescent lamps, high pressure sodium lamps or metal halide lamps. As a result, most manufacturing plants are evaluating LED lighting upgrades to reduce energy costs and reduce maintenance costs. These savings alone can justify the cost of implementing a lighting upgrade project.
Often not considered, the savings are more difficult to quantify, but obviously very important. Consider how much profit can be achieved if 1% productivity gains can be achieved by improving facilities and workplace lighting. What if the safety accident is reduced by 5%? What does this mean for insurance and worker compensation? If the overall product quality is increased by 3%, what does it mean for the cost of defective products and customer quality requirements. Improved lighting not only improves the quality of the production process, but also improves the quality of the quality control and inspection stations.
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